Mansour Abdo Bahloul
About Candidate
As a Production and Manufacturing specialist, I bring over 18 years of experience with a solid history of managing and
enhancing operational processes in the petrochemical and utillity sectors. Skilled in strong leadership, I currently oversee a
team of 52, including operators and shift supervisors, ensuring compliance with safety and quality standards, while applying
technical know-how to foster operational excellence. My collaborative efforts with cross-functional teams and upper
management have been instrumental in meeting operational objectives and creating lasting value. My qualifications include
Certified Business Professional Leadership (CBPL), membership in the Emergency Response Team (ERT) Levels I and II,
Cambridge Information Technology Skills, and Risk Assessment Level 2 certification.
Location
Education
GPA: 4.39 With Second Class Honors
Work & Experience
Ensures all Shift Supervisors are: * Properly trained and knowledgeable of all responsibilities in their designated area. * Up to date with all company and departmental operating requirements and changes. * Managing their designated areas in a safe and environmentally responsible manner Complying with all applicable policies, procedures, and regulations. * In compliance with company training plans Establishing work standards and ensuring high quality work products among work group * Supervise, mentor and develop current and future Shift Supervisors * Lead Shift Supervisors in risk and integrity management. * Develop and steward a work area's projects, programs and plans. * Sponsor/lead work team meetings to ensure team alignment. * Assist in the development of departments KPI's to ensure responsiveness to customers and to promote the company Continuous Improvement Process on a 24/7 basis. * Delegate daily work tasks and local project planning. * activities. Serve as primary field contact for personnel administration and employee issues that cannot be addressed by Shift Supervisor. * Schedule and plan operations support and necessary relief * Ensure product quality and accurate measurement. * Promote a culture of "Safety First" as reflected by low accident and incident rates. * Ensure implementation of the operational HSE Management System to ensure all our company stafe observes standard HSE processes and operating procedures. * Participates in Emergency Response and Command activities as required. * Ensures that all shift personnel and contractors are fully briefed and trained on Maaden HSE regulations and Participates in Emergency Response and Command activities as required and adhere with them
Supervise the production operations team in a specialized oilfield chemicals plant, mainly based on Propylene Oxide (PO) and Ethylene Oxide (EO), working in batches. • • Ensure compliance with HSE (Intelex), Quality Programs (Starlims) and PTW process. Ensure product quality and safety, organize safety meetings, innovate and monitor toolkit, utilize knowledge of QC analysis. • • Create MOC's, develop SOP, TSR, RSO, P&ID, KPIs and describe process flow. Lead and successfully complete activities: Pre-commissioning, commissioning and start-up, contribute effectively to project phase support and contractor supervision, negotiate with suppliers, ensure operational readiness. • Control documentation, develop prosedures and policies, contribute to successful quality audit and ISO-9001 certification. • • Lead and complete PSSR, FAT, SAT and DCS OTC activities • Create training materials, ensure operational team readiness and training. Calculating payment returns and dealing with SAP (Inventory and Production), performing required calculations, and troubleshooting process issues through data analysis. • Preparing reports and forming teams to address deviations in process and product quality, providing routine and non-routine reports, dealing with Maximo system and ensuring completion of maintenance operations in project management and production management. • Solving complex problems, using root cause analysis strategy, forecasting production, multitasking in a fast-changing environment, and utilizing strong analytical skills and adaptability to ensure smooth operations.
implement and monitor DCS-Honeywell operations in (Polymer Plant), delegate tasks, and provide technical guidance to ensure smooth and efficient production operations. • Monitor plant performance and guide field operators during normal operation, normal shutdown, emergency shutdown, and start-up. • Ensure availability of raw materials, batches, and additives, apply and execute the recipe, and ensure that raw chemicals are properly transferred from liquid to dry phase by polymerization. • Understand SIS system and study cause and effect, analyze data from parameter readings and trends, study equipment behavior and process deviations. • • Control and issue work permits and ensure a safe environment for workers in activities. Make informed decisions to identify opportunities to improve production processes, enhance equipment efficiency, and report to improve performance indicators. • As a member of Emergency Response Team (ERT), always be prepared for emergencies and follow procedures, implement evacuation plans and ERP Emergency Response Plan. • Facilitate training programs for entry-level operators, sharing best practices and operational insights to enhance team competencies and knowledge. • Collaborate with engineering and maintenance teams to plan and execute equipment upgrades, repairs and modifications to improve performance. • Support safety initiatives, conduct safety meetings, and enforce adherence to safety protocols to promote a culture of safety and operational excellence. • Implement and monitor DCS-Honywell operations in (Polymer Plant), delegate tasks, and provide technical guidance to ensure smooth and efficient production operations. • Monitor plant performance and guide field operators during normal operation, normal shutdown, emergency shutdown, and start-up. • Ensure availability of raw materials, batches, and additives, apply and execute the recipe, and ensure that raw chemicals are properly transferred from liquid to dry phase by polymerization. • Understand SIS system and study cause and effect, analyze data from parameter readings and trends, study equipment behavior and process deviations. • • Control and issue work permits and ensure a safe environment for workers in activities. Make informed decisions to identify opportunities to improve production processes, enhance equipment efficiency, and report to improve performance indicators. • As a member of Emergency Response Team (ERT), always be prepared for emergencies and follow procedures, implement evacuation plans and ERP Emergency Response Plan. • Facilitate training programs for entry-level operators, sharing best practices and operational insights to enhance team competencies and knowledge. • Collaborate with engineering and maintenance teams to plan and execute equipment upgrades, repairs and modifications to improve performance. • Support safety initiatives, conduct safety meetings, and enforce adherence to safety protocols to promote a culture of safety and operational excellence.
Perform routine mechanical maintenance procedures on RO desalination plants, focusing on pumps, valves, motors and other mechanical components to ensure optimal performance and reliability. • Inspect machinery, equipment and systems within RO desalination plants, and troubleshoot. • Implement preventive maintenance measures, such as lubrication, cleaning and component replacement. • Ensure that all mechanical maintenance activities adhere to safety standards and regulations. • Maintain accurate records of maintenance tasks and report any deviations or problems to relevant stakeholders. • Collaborate with team members and other departments to coordinate maintenance activities, and provide technical support. • Contribute to the reliability and overall performance of RO desalination plants and RO systems
Perform periodic maintenance and repair of combined cycle Power Plant (PP-9) equipment to ensure optimum safety standards. • • Perform periodic repair of gas and steam turbines and their accessories. Repair all types of pumps, valves, gearboxes, electric motors, generators, gas valves and turbine blades in the central workshop and install them on site during operation. • Cooperate with engineering teams to troubleshoot and repair mechanical problems and maximize productivity. • Identify necessary spare parts, order them, ensure their availability in stock and install them correctly to avoid waste.